July 27, 2017
How to optimize the drilling cycle without affecting the processing safety? Which processing strategy will shorten the cutting cycle by a second or two? These are the major challenges facing the auto industry.
How to deal with these challenges and the characteristics of drilling and threading processes in the automotive industry. Generally speaking, the materials used in the automobile industry are regular, mainly cast iron,carbide cutting tools,cast steel and forging.But the structure of the workpiece is extremely complicated, and the production efficiency, tolerances and surface quality of the workpiece are also very challenging.
If from these challenges,a series of turnkey tools are provided for the typical thread of the specific hole type and engine cylinder block, cylinder head, shell and crankshaft.
Dealing with complex car applications
460 - XM CoroDrill twist drill with 140 degrees point Angle, good centering function and smaller thrust, CoroDrill 460 - XM can provide excellent performance in many applications. The stability of tool life is beneficial to ensure reasonable inventory. Fine cemented carbide materials ensure a balance of hardness and toughness, good wear resistance and good service life. Two steps can be accomplished through a process that greatly benefits complex automotive applications.
Applicable to a wide range of applications
Diameter: 3-25mm (0.118-1.016-inch)
Drilling depth capacity: 8 times diameter
Internal cooling fluid and external coolant
Standard classification and carbide cutting tools
It is suitable for the large diameter drop hole which is required by the automobile industry
CoroDrill 400 straight flute drill with 120 degrees point Angle is optimized and is suitable for the complicated steps borehole diameter. Due to the support of the complex transitional form between the step holes, the drill can provide maximum performance when drilling the cylinder block and cylinder cover. Compared with the conventional spiral flute, the CoroDrill 400 is well suited to the machining of the step hole which is common in the automobile industry.
The CoroDrill 865 crankshaft oil hole drilling can provide an efficient solution for automobile iron parts and steel parts (especially crankshaft). CoroDrill 865 a series of characteristics, such as reduced apex Angle (more accurate centering), optimization of the Angle and first Angle characteristics (feed can be higher, chip removal more smoothly), increases the blade belt width (stability), update the spiral groove type (chip forming,carbide cutting tools strength higher) more effectively,make the production efficiency and tool life are improved.Adopting effective processing strategies and matching with controlled coolant or MQL is the key to ensuring success.
July 12, 2017
How do you find the proper carbide drill? Number of drilling machine parts for quenching far a matter, but often encountered in the work, such as: stamping die interrupt the socket head cap screw, or car rear plate spring and so on, it's about 45 HRC hardness, generally have difficulty in drilling bit out, and present the right carbide drill to buy less than, here introduces a simple method of self-made tungsten drill bits.
If less than 2 mm of carbide blade can be found,such as lathe operator with thin cut blade, if differences comfortable again,available general carbide insert the right to use the blade to cut thread cutting machine,and then press the appended drawings style of welding on the corresponding round bar, pipe's such as drill hole a little bit small,at least as large as the aperture. It can be used after manual roughing.If the diameter of the borehole is accurate, it can be used for grinding (tool grinding machine) and then grinding out the cutting geometry and chip groove by hand. And the drilling top Angle is slightly smaller than the normal bit, should be fixed with a small horizontal blade, make the hole easily hollow, prevent wobble. This type of drill can only be used for drilling hardened parts with deep holes. Socket head cap screw is broken in the hole, for example, bit diameter can be ground into a bit smaller than the bolt diameter is ok, such as drill M10 of screw, grinding to diameter Ø 7.8 ~ Ø 8. The maximum speed can be used when drilling holes. Just can't long time drilling,to keep back drill chip removal: drill pipe cooling appropriately, prevent oxygen welding the blade loss due to high temperature, the other main point can be reference to "hardened steel drilling are described.
In addition,tungsten drill bits is zero and negative front Angle, which is precisely the front Angle feature of hard alloy blade when cutting high strength materials and rough machining.
At present due to the evolution of cemented carbide manufacturing technology,fine grain of material to make the toughness of tungsten drill bitsis improved greatly, advanced coating technology makes the bit cutting performance is greatly improved, and the innovation of the cutting tool structure made up for the inadequacy of cemented carbide manufacturability is poor,which can produce large size and complex blade bit.
So in recent years, some famous foreign tool company, such as Walter, Kennametal, Sandvik, Seco has successively introduced all kinds of solid carbide drill bits, such as solid carbide drill bits, drilling of deep hole length to diameter ratio is as high as 70, it USES the XD technology, can be drilled in the process of deep hole without return, cooling through the cooling hole inside, and do not require any special cooling device), indexable insert carbide drill bit and removable nipple type products, such as covered with small diameter, large diameter and large length to diameter ratio, and other fields, due to its high efficiency, long life and high quality and a bit more than half a markets, especially in the production of some modern high degree online, traditional HSS twist drill has faded from people field of vision, gradually replaced by high productivity of cemented carbide drill.Therefore,tungsten drill bits are the trend of the future bit development.
July 03, 2017
For more details just visit our website at http://www.wococarbide.com/
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